Cartridge Rolls

Benchmark Abrasives Cartridge Rolls: The Ultimate Solution for Precision Metalworking and Welding

Abrasive cartridge rolls are indispensable tools for professionals in metalworking and welding industries. They are designed for precision finishing, blending, and deburring of metal surfaces.

What are Abrasive Cartridge Rolls?

Abrasive cartridge rolls are cylindrical or conical shaped tools composed of abrasive material tightly rolled into a spiral. They are typically mounted on mandrels for use with power tools, allowing for thorough and precise work on metal surfaces. These rolls come in various sizes, grits, and materials to suit different tasks, making them essential for any metalworking and welding workshop.

What Are the Benefits of Using Abrasive Cartridge Rolls?

• VERSATILITY – Available in a range of sizes and grades, making them suitable for a variety of applications. Suitable for a wide array of materials including stainless steel, aluminum, and carbon steel.
• DURABILITY AND PRODUCTIVITY – Constructed from high-quality abrasive materials that ensure long-lasting performance. Achieve faster, more efficient finishing and blending, reducing overall working time.
• PRECISION – Ideal for intricate work, including blending, polishing, deburring, and finishing.
• EASE OF USE – Simple to mount on compatible tools and easy to replace, ensuring minimal downtime.
• IMPROVED SURFACE QUALITY – Attain smoother, more refined surfaces with consistent results.
• COST-EFFECTIVE – Long-lasting rolls reduce the need for frequent replacements, saving money in the long run.

Applications of Abrasive Cartridge Rolls

• Metal Fabrication: Perfect for deburring edges, polishing weld seams, and removing rust or scale from metal parts.
• Automotive: Used for refining and finishing automotive components, ensuring a smooth and polished final product.
• Machinery Maintenance: Essential for cleaning and maintaining equipment, keeping machinery running smoothly.
• Custom Metal Artwork: Ideal for artisans and craftspeople working on detailed metal designs and sculptures.

What to Consider When Choosing the Right Abrasive Cartridge Rolls for You?

1. Grit Size: The grit size of the abrasive material determines the finish quality. Coarser grits (e.g., 40-60) are used for rapid material removal, while finer grits (e.g., 120-240) are perfect for finishing touches.
2. Material Compatibility: Ensure the cartridge roll is compatible with the metal you're working on. Aluminum oxide rolls are great for general-purpose use, while zirconia is ideal for tougher metals (Benchmark Abrasives currently only carries AO)
3. Tool Compatibility: Verify that the roll size and mounting system are compatible with your power tools for seamless integration.
4. Task Requirements: Consider the specific requirements of your task, such as the shape and intricacy of the area you're working on.

Cartridge Rolls Available at Benchmark Abrasives

Cartridge rolls are coated abrasives that are ideal for sanding and finishing hard-to-reach spaces. The cartridge roll is a valuable abrasive tool for reaching into corners or hard-to-reach areas, where larger diameter tools can't work. These rolls are made of several materials such as aluminum oxide, which can give a flexible method of hand sanding, especially in metalwork that is great for general-purpose finishing. The die grinder cartridge roll is ideal for finishing curved surfaces, holes, radii, inside rings, and more. They are available either as regular cylinders or as tapers. We have a wide variety and different sizes of cartridge rolls.

• Sizes: 1/4" x 1", 1/4" x 1-1/2", 3/8" x 1-1/2", 1/2" x 1-1/2" and 1/2" x 1"
• Grit: 60, 80 and 120
• Styles: Tapered and Straight
• Material: Aluminum Oxide (AO)
• Tool Compatibility: Rotary Drills and Die grinders

***Mandrels Sold Separately

Best Practices for Using Abrasive Cartridge Rolls

1. Proper Mounting: Always mount the cartridge roll securely on the mandrel to prevent accidents. If your mandrel wobbles, turn the tool off, reseat the mandrel and test it before bringing the cartridge roll to your workpiece.
2. Consistent Pressure: Apply consistent pressure, avoiding excessive force that could lead to uneven finishes or damage to the workpiece.
3. Speed Control: Use the correct tool speed for the specific abrasive roll to optimize performance and longevity.
4. Regular Replacement: Replace worn-out rolls promptly to maintain efficiency and quality of work.
5. Safety First: Always wear appropriate personal protective equipment (PPE) including safety glasses, gloves, and hearing protection.

Machine Brands that are compatible with Benchmark Cartridge Rolls

• Black & Decker®
• Bosch®
• Ridgid®
• Ryobi®
• Porter Cable®
• Mirka®
• Festool®
• Cobalt®
• Dewalt®
• Milwaukee®
• Makita®
• Craftsman®
• Norton®

For more information, tips, and product recommendations, don’t hesitate to contact our expert team. Happy sanding!

Safety

Always wear proper PPE to include (but not limited to) safety glasses, hearing protection, respirator, and hand protection.  Keep all guards in place on your machine.