Shop Rolls - Emery Cloth

Benchmark Abrasives Shop Rolls

Welcome to the ultimate guide on abrasive shop rolls, also commonly known as emery cloth rolls. Whether you are a professional in metalworking, welding, or woodworking, this comprehensive guide will cover everything you need to know about abrasive shop rolls, helping you choose the best products and techniques for your projects.

What Are Abrasive Shop Rolls?

Abrasive shop rolls are versatile sanding tools used extensively in various industrial and craft applications. Typically constructed from a blend of aluminum oxide or silicon carbide abrasives bonded to a flexible backing material, these rolls are designed to provide smooth, efficient sanding and polishing.

Common Applications of Benchmark Abrasives Shop Rolls

METALWORKING:

• Surface Preparation: Before painting or coating metal surfaces.
• Rust Removal: Effective for removing rust and corrosion from metal parts.
• Deburring: Ideal for smoothing out rough edges after machining.

WELDING:

• Weld Clean-Up: Removing discoloration and spatter around weld joints.
• Joint Preparation: Ensuring clean, smooth surfaces prior to welding.
• Finishing: Polishing weld seams for a professional finish.

WOODWORKING:

• Surface Sanding: Providing a smooth finish on wood surfaces.
• Detail Work: Perfect for intricate sanding tasks on carvings and furniture.
• Paint Removal: Stripping old paint or varnish from wood surfaces.

What to Consider When Choosing the Right Abrasive Shop Roll?

Choosing the right abrasive shop roll depends on the material you are working with and the desired finish. Here are some tips to help you select the ideal product:

• Grit Size:
• Coarse Grit (40-60): Best for heavy material removal and rough surfaces.
• Medium Grit (80-120): Suitable for intermediate sanding and smoothing work.
• Fine Grit (180-220): Great for finishing tasks requiring a smooth, polished surface.
• Super Fine Grit (320+): Used for ultra-fine finishing and polishing.
• Abrasive Material:
• Aluminum Oxide: Durable and suitable for a wide range of materials including metal and wood.
• Silicon Carbide: Harder and sharper, ideal for tougher jobs, particularly on metal and glass. (Benchmark Abrasives only carries AO)

Benefits of Using Benchmark Abrasives Shop Rolls

• FLEXIBILITY – Easily conforms to various shapes and surfaces, making it ideal for detailed work.
• EFFICIENCY – Provides consistent, high-quality finishes faster than many other sanding tools.
• VERSATILITY – Suitable for use on a variety of materials including metals, wood, and plastics.

Tips for Using Abrasive Shop Rolls

1. Use the Right Grit: Start with a coarser grit for heavy material removal and gradually move to finer grits for finishing.
2. Maintain Consistent Pressure: Apply even pressure to avoid gouging the surface and ensure uniform sanding.
3. Change Rolls When Necessary: Replace worn-out rolls to maintain efficiency and prevent damage to your workpiece.
4. Tear, Sand, Repeat: Grab your roll, pull out the right amount of sanding material, tear it and get to work. Shop rolls cloth backing is designed to tear easily so you can grab the right amount for your specific job.

Shop Rolls Available at Benchmark Abrasives

Shop Rolls, also known as Emery Cloth, are a premium, aluminum oxide semi-closed coat product for general purpose use, designed to be used for hand sanding wood and metal applications. This general-purpose shop roll is flexible enough for edges and continuous and durable enough for hardwoods and metals. It is commonly used for fabrication, plumbing, and other maintenance and manufacturing operations. Each shop roll is flexible & suitable to be used in almost any shape and can be cut to any length needed. These shop rolls are made with fine cloth backing for extra durability and flexibility along with premium aluminum oxide grains for extended useful life. They are perfect for jobs ranging from quick stock removal by hand to polishing completed works.

Shop Rolls are NOT suited for drum sanding or belt sanding applications.

• Sizes: 1” x 50 yards (150 feet), 1-1/2” x 50 yards (150 feet), 2” x 50 yards (150 feet),
• Material: aluminum oxide J wight cloth
• Grit Options: 60, 80, 100, 120, 150, 180, 220, 240, 320, 400, 600

Tool Compatibility: Hand Use Only

Machine Brands that are compatible with Benchmark Shop Rolls

• Your Hands

For more information, tips, and product recommendations, don’t hesitate to contact our expert team. Happy sanding!

Safety

Always wear proper PPE to include (but not limited to) safety glasses, hearing protection, respirator, and hand protection.  Keep all guards in place on your machine.