How to Use an Angle Grinder For Metal Cutting

November 24, 2021

How to Use an Angle Grinder For Metal Cutting

Angle grinders are multi-purpose cutting tools that are used for sanding, polishing, and metal sharpening, as well as cutting tile, stucco, and pavers, route out mortar.

A power tool used by construction workers and contractors is an angle or hand grinder. It's also a helpful tool in the home workshop or around the house, with a wide range of DIY and craft applications. 

Angle grinder works well with a grinding wheel for aluminum. The tool is used for grinding, cutting, sanding, and wire brushing.

What to use to Cut Metal?

Hacksaws may be used for easy DIY jobs such as cutting metal stock, and with enough huffing and puffing, you should be able to force through anything a little thicker. For all future metalworking projects, utilize an angle grinder. Cutting and grinding metal materials will be a breeze if you use the correct grinding wheels or cutting wheel for your individual grinder (model).

So here we will take a brief look at how to cut metal with an angle grinder.

How to Use an Angle Grinder to Cut Metal?

As previously stated, the angle grinder is one of the most popular items on the market. Angle grinders are available in a variety of sizes and configurations, as well as with or without a cable.

Now that you've mastered the notion of using an angle grinder for metalworking, it's time to figure out what the optimum approach for slicing metal with a grinder is. We must point out that the method is not always the same because different angle grinder models work in different ways.

Step-By-Step Cutting Metal With Angle Grinder

  • First and importantly, make sure you have all of the necessary equipment for this operation. Aside from the angle grinder, you'll need a power supply and a long cable (unless the angle grinder is cordless), as well as earmuffs, safety goggles, a C-clamp, and a suitable metal cutoff disc. Last but not least, the metal you want to cut should be cut, set, and ready.
  • Once you've got all of your tools set up and ready to go, it's time to get the angle grinder ready for cutting. Attaching the appropriate metal cutoff disc and placing the spindle nut in the proper location accomplishes this. In addition, unless your angle grinder is cordless, now is the moment to connect it to a power source.
  • The next step is to secure the metal and use a permanent marker to indicate the cut. After that, it's time to get started on the process. Start cutting with strong accuracy while holding the angle grinder in both hands. Follow the line you marked before and keep the kickback under control so the cutting is light and smooth.

Read More: Types of Grinding Wheels

Note that if you need to change direction, you should do so slowly and gently, without making any rapid or intense movements. This will protect you from damage while also ensuring that the cut is exact. When you're finished, look for any rough edges and smooth them out with a flipper.

What we propose is that you complete any cut you start in its entirety. Doing it halfway and then going for another run will simply raise the chances of a sloppy, unsightly cut. Patience is a virtue that you may have to exhibit while dealing with thicker metal or steel components when using a grinder.

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