The Benchmark Abrasives SL-4 Taper Shape Radius Premium Tungsten Carbide Burr is built for fabricators, machinists, welders, and metalworkers who expect professional-grade cutting performance and dependable construction. Unlike lower quality burrs that may use hollow heads or inconsistent brazing, Benchmark carbide burrs feature a solid carbide head with a silver-brazed connection to the shank. The result is a strong, stable cutting tool made for demanding deburring, shaping, contouring, and material-removal applications.
The SL-4 combines that premium construction with a large 1/2" tapered profile, radius end, and double-cut tooth pattern for controlled work through broad tapered contours and rounded transitions. Its larger cutting body provides substantial surface contact for shaping angled and progressively narrowing features, while the radius end helps blend curved transitions without the concentrated contact of a sharp point. The intersecting double-cut flutes divide removed material into smaller chips, providing a more manageable cutting action and smoother result than a comparable single-cut burr while still removing material aggressively.
Whether you're shaping larger tapered contours, blending rounded transitions, deburring recessed areas, cleaning up welds, or performing general fabrication and maintenance work, the SL-4 provides greater cutting capacity than the smaller SL-series burrs while retaining the control of a radius-end taper. The 1/4" shank fits compatible die grinders and rotary tools with a matching collet, while the standard-length 1/2" head is rated for a maximum speed of 50,000 RPM.
Features
- Premium tungsten carbide construction
- Double-cut design for efficient, controlled stock removal
- 1/2" tapered profile for broader angled and narrowing contours
- Radius end for blending rounded internal transitions
- 1-1/8" cutting length for extended contact across tapered features
- Larger cutting surface for medium material removal
- Produces smaller chips than comparable single-cut burrs
- Suitable for deburring, shaping, contouring, and localized stock removal
- 1/4" shank for compatible die grinders
- Sold individually
Applications
The SL-4 taper shape radius profile is well suited for:
- Larger tapered contour shaping
- Rounded transition blending
- Angled internal features
- Recess cleanup
- Deburring machined and fabricated parts
- Weld cleanup
- Medium stock removal
- General fabrication and maintenance work
Materials
Recommended primarily for:
- Steel
- Stainless steel
- Cast iron
Also suitable for additional materials when the correct operating speed and technique are used, including titanium, nickel, wrought iron, copper, fiberglass, plastic, hard rubber, wood, and stone.
Machine Compatibility
Designed for die grinders and other rotary tools equipped with a properly sized 1/4" collet.
Compatible examples include:
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Benchmark Straight Pneumatic Die Grinder (BMT-DGST_1) — 1/4" collet, up to 25,000 RPM.
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DEWALT DCG426B — 1/4" collet, variable speed up to 25,000 RPM.
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Milwaukee 3485-20 — 1/4" collet, variable speed up to 20,000 RPM.
Always confirm the burr shank is securely seated in the correct collet and that the machine speed is appropriate for the burr diameter, workpiece material, and application.
Cutting Performance
The SL-4 combines a broad tapered cutting profile with a radius end, allowing it to remove material across larger narrowing contours while blending smoothly into rounded transitions. Its 1/2" head and 1-1/8" cut length provide more cutting surface than the SL-1 and SL-3, making it better suited for larger features and medium stock removal.
The double-cut pattern divides removed material into smaller chips, helping provide controlled stock removal and a smoother working feel than a comparable single-cut burr. Carbide burrs are primarily cutting and shaping tools; applications requiring a refined cosmetic finish should be followed with the appropriate abrasive finishing process.
Use the chart above as a starting guide to operating speed based on the 1/2" burr head diameter and workpiece material. These are suggested cutting ranges, not minimum machine speeds; conventional die grinders commonly run at 20,000–29,000 RPM.
Do not exceed the 50,000 RPM maximum speed for this standard-length 1/2" carbide burr. Always operate within the lower maximum speed of the burr, machine, collet, or accessory system.
Safety Tips
- Always wear appropriate eye, hearing, respiratory, and hand protection.
- Secure the workpiece before beginning operation.
- Confirm the 1/4" shank is properly seated and securely tightened in the correct collet.
- Use light, controlled pressure and allow the carbide cutting edges to remove the material.
- Keep the burr moving during cutting rather than holding it stationary against the workpiece.
- Avoid excessive force, which can increase heat, vibration, and premature cutting-edge wear.
- Select operating speed according to burr diameter, workpiece material, machine requirements, and the recommended operating-speed chart.
- Never exceed 50,000 RPM.
- Stop immediately if excessive vibration, chatter, unusual noise, or visible damage occurs.
- Do not use a damaged, chipped, bent, or improperly mounted carbide burr.
