What Are The Recommended Rpms For Different Types Of Power Brushes
DRIVING BRUSHES NEEDS HORSEPOWER
Horsepower requirements for driving a power brush are often determined by four factors:
- The need for a strong brush.
- Resistance (trim length) between the work surface and the brush.
- The brush's speed.
- width of the brush face.
Estimated horsepower chart (based on a medium brushing action for a 1" brush face)
BRUSH DIAMETER |
MOTOR SIZE |
RPM |
4” |
¼ H.P. |
3450 |
6” |
½ H.P. |
3450 |
8” |
¾ H.P. |
3450 |
10” |
1 H.P. |
1750 |
12” |
1 H.P. |
1750 |
15” |
1 ½ H.P. |
1750 |
The amount of horsepower needed for wide-face brushes depends on the relative brush load. Short-trim brushes typically require more horsepower than long-trim brushes.
SURFACE SPEEDS THAT ARE RECOMMENDED FOR BRUSHING APPLICATIONS
APPLICATION |
SURFACE FT. PER MINUTE |
Removing burrs |
5,500 to 7,500 |
Removing scale |
7,500 to 10,000 |
Cleaning welds |
7,200 to 9,400 |
Edging blending |
4,700 to 7,500 |
Cleaning (dry) |
4,000 to 5,000 |
Cleaning (wet) |
1,900 to 4,000 |
Surface polishing |
6,400 to 8,000 |
Surface buffing |
8,0000 to 10,000 |
SURFACE SPEEDS TABLE (PERIPHERAL SPEED IN FT/MIN)
RPM |
1” DIA |
2”DIA |
3”DIA |
4”DIA |
6”DIA |
7”DIA |
8”DIA |
10”DIA |
12”DIA |
14”DIA |
15”DIA |
900 |
236 |
471 |
707 |
942 |
1414 |
1649 |
1885 |
2356 |
2827 |
3299 |
3534 |
1150 |
301 |
602 |
903 |
1204 |
1806 |
2107 |
2409 |
3011 |
3613 |
4215 |
4516 |
1200 |
314 |
628 |
942 |
1257 |
1885 |
2199 |
2513 |
3142 |
3770 |
4398 |
4712 |
1500 |
393 |
785 |
1178 |
1571 |
2356 |
2749 |
3142 |
3927 |
4712 |
5498 |
5891 |
1750 |
458 |
916 |
1374 |
1833 |
2749 |
3207 |
3665 |
4582 |
5498 |
6414 |
6872 |
2000 |
524 |
1047 |
1571 |
2094 |
3142 |
3665 |
4189 |
5236 |
6283 |
7330 |
7854 |
2400 |
628 |
1257 |
1885 |
2513 |
3770 |
4398 |
5027 |
6283 |
7540 |
8796 |
9425 |
2800 |
733 |
1466 |
2199 |
2932 |
4398 |
5131 |
5864 |
7330 |
8796 |
10263 |
10996 |
3000 |
785 |
1571 |
2356 |
3142 |
4712 |
5498 |
6283 |
7854 |
9425 |
10996 |
11781 |
3200 |
838 |
1676 |
2513 |
3351 |
5027 |
5864 |
6702 |
8378 |
10053 |
11729 |
12566 |
3400 |
890 |
1780 |
2670 |
3560 |
5341 |
6231 |
7121 |
8901 |
10681 |
12462 |
13352 |
3750 |
982 |
1964 |
2945 |
3927 |
5891 |
6872 |
7854 |
9818 |
11781 |
1374 |
|
4000 |
1047 |
2094 |
3142 |
4189 |
6283 |
7330 |
8378 |
10472 |
12566 |
||
4500 |
1178 |
2536 |
3534 |
4712 |
7069 |
8247 |
9425 |
11781 |
14137 |
||
5000 |
1309 |
2618 |
3927 |
5236 |
7854 |
9163 |
10472 |
13090 |
|||
5400 |
1414 |
2827 |
4241 |
5655 |
8482 |
9896 |
11310 |
||||
6000 |
1571 |
3142 |
4712 |
6283 |
9425 |
10996 |
12566 |
BRUSHING ACTION
Power brushing conditions are subject to several variations. Many times, using one or more power brushes will yield the same results; nevertheless, if using only one brush does not yield the intended outcomes, consider the advice below:
RESULTS CHANGES AIM FOR
- Change in brush suggested.
QUICKER ACTION
- Speed up your brushing.
- Employ thicker filament or wire.
- Use a brush that has been trimmed short.
- Increase RPM or use a wider brush.
SUPERIOR FINISH
- Employ finer filament or wire.
- Try using a nylon filament brush or Tampico.
REACH UNUSUAL SURFACE AREA
- For increased versatility, use a brush with a longer trim length.
REDUCED LIFE
- Use longer trim and finer wire.
INSTEAD OF ROUGHING OR PREENING IT, REMOVE THE BURR
- Boost the brush's speed.
- Use a shorter brush.
- To check if the tips are cutting or wiping, check the brushing pressure.
Note: The brush's rotational speed is crucial. (See the Surface Speed Table).
TOOLS THAT ARE PORTABLE
Brushes with a maximum recommended diameter of 6" should be used with electric or air-powered portable tools.