What are Cut-off Wheels and Their Applications?

November 10, 2020

What are Cut-off Wheels and Their Applications?

What are Cut-off Wheels and Their Applications

Cut-off Wheels are made with abrasive grain bonded with an organic bond system. The primary uses of cut-off wheels are cutting, notching, and grinding. Both portable and stationary tools use these cutting wheels on numerous materials, including aluminum, plastic, sheet, chrome steel, and more.

Types of Cut-off Wheels

When it involves cutting wheels, there are many sorts of blades for every application you can find on a construction site. It's essential to know the differences between these blades for efficiency and effectiveness and the safety of yourself and your coworkers. 

Here is the list of the varied sorts of cutting wheels and therefore the intended materials they're manufactured to be used on:

  • Right Angle Cut-off Wheel: A blade intended for multiple applications, the proper angle wheel is often used for stone, steel, aluminum, concrete, cinder blocks, and lots of other things--including materials like automobile panels, metal studs, and angle bracket.
  • Depressed Center Wheel: The depressed center wheel may be a sort of cutting blade generally used for smoothing welds, beveling, notching, and cleaning pipes, also as a cut-off of most masonry materials. 
  • Small Diameter Reinforced: These blades are made to be used with die grinders for cutting and slotting shorter metal surfaces quickly and efficiently. 
  • Circular Saw Reinforced Cut-off: Very versatile blades; buzz saw reinforced edges are often used for deburring and slotting all kinds of metal, also as cutting building materials like sheet and roof decking.
  • Chop Saw Reinforced: These are blades reasonably seen on construction sites due to their ability to form smooth and clean cuts. They're used to cut metal studs, rebar, and angle brackets. 

There are many sorts of cutting wheels to settle on from, especially once you are working with potentially sharp and dangerous materials like metal or masonry, and you want to choose the right one for the work. The incorrect sort of blade often leads to breaking or inefficiency, which may very quickly cause injury.

In addition to picking the right sort of blade, it's equally important to use a reputable distributor to ensure the utmost quality. Copper State Nut and Bolt Company can provide you with all the supplies and equipment needed for any construction site or job.

Applications of Cut-off Wheels

Cutting wheels play an essential role in productivity and profitability, especially in large-scale metal fabrication operations.

At Benchmark Abrasives, our cut-off wheels offer incredible versatility. In our extensive selection, you'll find cutting wheels tailored to those challenging industries and applications:

  • Pipeline

When constructing or repairing a pipeline, professionals need cutting wheels capable of performing well in harsh conditions and lasting over long periods of your time. Weiler Tiger alumina depressed center cutting wheels deliver the proper combination of performance and value when cutting steel and other metals. The depressed center provides added clearance when performing at a constrained angle, and .045 wheel thickness is right for cutting applications in the fab yard or field repairs

  • Metal Fabrication

Cutting wheels support fabrication shops by providing aggressive cut-rate and long wheel life whether you're working with aluminum, armored steel, high-nickel alloys, Inconel®, steel, and chrome, titanium, or alloy steel.

  • Shipbuilding

In shipbuilding, nearly every component needs fabrication — from the ship's large external structures to smaller pieces like pipes, stairs, and handrails. While automation can assist with the manufacture of larger systems, smaller systems require cutting and grinding by hand before and after welding. Cutting wheels help shipbuilders get the work done quickly and safely so you'll meet tight deadlines.

  • Manufacturing

No matter what sort of product you manufacture, you would like to consider precision and price at every step of the method to satisfy clients and stay before the competition. Our high performing cut-off wheels improve operational efficiency and drive down costs. 

  • Food and Pharmaceuticals

We provide contaminant-free cutting wheels for chrome steel cutting applications within the food processing and pharmaceutical manufacturing industries. These abrasive products contain but 0.1% sulfur, chlorine, and iron.

How to Choose Right Cut-Off Wheel

Abrasive cut-off wheels can complete the right sort of challenging tasks. However, for a cutting wheel to perform its best, you would like to place it to figure in an appropriate application. Choosing the right sort of cutting wheel helps ensure operator safety and maximize productivity. At Benchmark Abrasives, we manufacture a variety of innovative cutting wheels, so you can find an option that meets your expectations for:

  • Size - Cutting wheels ranging from 0.035 inches to 1/8 inches in thickness and between 2 inches and 14 inches in Diameter. Thinner wheels remove less material during a cut, while thicker wheels will generally last longer and perform better on thicker materials. When selecting a cutting wheel, always choose the thinnest wheel, which will serve the cut while maintaining the specified product life.
  • Style - Choose either Type 1 or Type 27 cutting wheels. Type 1 wheels feature a flat profile to permit deep cuts, while Type 27 wheels accompany a depressed center to supply greater clearance when performing at cramped angles.
  • Abrasive Grain - The abrasive grain and the bonding agent that creates up your cutting wheel determine both the wheel's life and cut-rate. We manufacture wheels using high-quality materials:
    • Ceramic alumina may be a self-sharpening and funky cutting grain that cuts at lower temperatures and with less friction, reducing heat discoloration of the workpiece. Ceramic grains utilize a crystalline structure designed with many fracture points that self-sharpen at a better rate than other grains. The results a better material removal rate, faster-cutting speeds, cooler grinding, and reduced friction at less pressure, reducing operator fatigue.
    • Zirconia alumina has self-sharpening crystals, the delay under extreme pressure. Zirconia alumina retains a high cut-rate throughout the life of the wheel, delivering exceptional performance. 
    • Aluminum oxide may be a single crystal that gives an initial harp cut.
    • Silicon carbide is an incredibly hard grain that's very sharp and fast cutting. It's also friable in comparison to other grains. 

We make it possible to seek out the most unadorned cutting wheels for your business by offering many options. Our knowledgeable team members will work closely with you to spot a wheel capable of solving your operational challenges, supplying you with a competitive edge.