Metal Working

Although they don't garner as much attention as chisels and planes, files are also cutting tools that perform best when they are sharp. Sharpening Metal Cutting Tool Files Acid is the most straightforward technique to sharpen files since they are...

Metal files are essential tools for any metalworker, from professional machinists to hobbyists. Each type of file is made for a specific function and is used to shape, polish, and finish metal. While the variety can be overwhelming, knowing the...

Carbide burrs, often called rotary files, are small, high-speed cutting tools used to cut, shape, grind, and remove excess material, sharp edges, and burrs. They work effectively on a vast array of materials, including wood, plastics, acrylics, cast iron, steel,...

A manufacturing process known as precision sheet metal fabrication entails shaping unfinished metal sheets into components that will be combined into completed products. The metal sheet can be "subtracted," which means smaller shapes are cut from it, or molded into...

Slag, or dross, is an unavoidable by-product of thermal metal processing (plasma, laser, and flame cutting). This solidified impurity drastically reduces part quality, leading to costly delays in bending, welding, and finishing. While manual removal methods exist, modern metal fabrication...

Building your own metalworking projects is incredibly rewarding, and finding the right tools for your home workshop is the first step. If you're just starting, investing wisely in the most crucial equipment is key. Which tools are the absolute must-haves...

Though we all have our favorite blacksmiths from literature, film, and other media, have you ever questioned whether this line of work is still relevant today? Many people see blacksmiths practicing their trade in the Middle Ages when they think...

Metal folding, or bending, is the fundamental process used in sheet metal fabrication to give a flat sheet its final, functional 3D shape, from simple brackets to complex enclosures. Achieving the desired angle and tolerance requires selecting the right method....

With stamping presses and dies, sheet metal may be cold-formed into a variety of shapes through metal stamping. Flat sheet metal scraps are fed into a sheet metal stamping press where they are commonly referred to as "blanks" and are...

The casting process is briefly described, along with its history, in this introduction to metal casting. Additionally, a list of popular casting techniques is provided. This article aims to give newcomers a better grasp of metal casting's operation and the...

Metal's resilience and endurance are responsible for the infrastructure of modern society. This includes the vehicles we drive, the tall buildings where we spend our days working, and the factories that make everything we consume. Metal's final shape is created...

Introduction to Metal Casting Can you imagine a world without metal casting? The towering structures of ancient civilizations, the sleek modern automobiles, and this age-old process have shaped our history and continue to drive industry today.  Metal casting is more...